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Design Foundry

PD Pattern Maker

Design Foundry, Hickory, North Carolina, United States, 28602

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Job Description

Job Description

Position Summary The Upholstery Pattern Maker is responsible for developing, maintaining, and improving upholstery patterns that support efficient, high-quality production of upholstered furniture. This role combines technical expertise with creativity to translate design concepts into accurate, production-ready patterns. Working closely with Product Development, Manufacturing, and Quality teams, the Pattern Maker ensures that patterns drive consistency, minimize waste, and support on-time delivery to our customers. Core Responsibilities Pattern Development & Maintenance Draft, digitize, and update upholstery patterns for frames, cushions, and trims based on new product designs and revisions.

Ability to extract data from Morgan MD Pattern Design and Lectra Formaris Furniture models to design fabric pattern components. Accurately interpret the designer's shape and contour details from 2-dimensional drawings and Ensure accuracy, fit, and functionality of all patterns through prototype and sample validation.

Maintain an organized digital and physical library of patterns, ensuring accessibility and version control.

Collaboration & Cross-Functional Support Partner with Product Development to translate design intent into manufacturable patterns.

Work with Upholstery, Sewing, and Cutting teams to refine patterns for efficiency and production readiness.

Provide input during design reviews to identify potential challenges and recommend solutions.

Continuous Improvement & Quality Apply Lean principles to minimize fabric waste, optimize material usage, and improve workflow.

Evaluate and adjust patterns for ergonomic assembly, product durability, and aesthetic consistency.

Support problem-solving when pattern-related quality or fit issues arise in production.

Core Values in Action We Are Family:

Build strong, collaborative relationships with team members across departments.

We Own It:

Take accountability for the accuracy and integrity of all patterns.

We Give Our All:

Demonstrate attention to detail and commitment to high-quality standards.

We Have Fun:

Contribute to a positive and creative workplace while bringing ideas to life.

Qualifications Proven experience as an Upholstery Pattern Maker, Pattern Technician, or related role in furniture manufacturing.

Strong knowledge of upholstery construction, sewing techniques, and fabric behavior.

Proficiency with CAD software for pattern drafting (Gerber, AutoCAD, Lectra, or similar).

Ability to read and interpret technical drawings, product specs, and prototypes.

Strong problem-solving and analytical skills with keen attention to detail.

Physical Demands & Work Environment Regularly required to stand, walk, bend, reach, and lift materials up to 25 lbs.

Work performed in both office and manufacturing settings, including sewing and upholstery areas.

May involve occasional exposure to noise, dust, or upholstery materials (fabric, foam, adhesives).

Success Characteristics Curiosity to explore new techniques and materials.

Creativity balanced with precision.

Strong communication skills with the ability to explain technical details across functions.

Organized and able to manage multiple projects simultaneously.